Sunday, May 29, 2011

OMRAN CPM2A - industrial automation tutorial





MODEL                : OMRAN CPM2A

SOFTWARE                   : CX_PROGRAM

VERSION                      : 6.0

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TIM/CNT Instructions

[Simple dialog mode]
The following can be input as the first operand (The TIM/CNT number) of TIM/CNT instructions.
1.      TIM/CNT number
2.      The name of NUMBER-type symbols registered in symbol tables
The case of 1.
If a comment is entered in the [Edit Comment] dialog of the first operand, a TIM/CNT contact (BOOL type) of the TIM/CNT number is registered in Global symbols table without its name and with its comment. If the corresponding TIM/CNT contact exists in the Local or Global symbols tables, a TIM/CNT contact is not newly registered.
The case of 2.
The registered comment becomes edit-active in the [Edit Comment] dialog, and the changes are reflected in symbols table. A TIM/CNT contact is not newly registered.

[Detailed dialog mode]
When a name of a new NUMBER-type symbol  is entered in the [Find Symbol] dialog displayed by pressing the [...] button in the operand box of the instruction dialog, the entered NUMBER-type symbol is newly registered in the Local symbols table. At the same time, the corresponding TIM/CNT contact (BOOL type) is registered in Global symbols table without its name and with its comment. If the corresponding TIM/CNT contact exists in the Local or Global symbols tables, a TIM/CNT contact is not newly registered. If the type of symbols entered as the first operand is not NUMBER, the corresponding TIM/CNT contact is not registered in symbols tables.

Comment display of the first operand of TIM/CNT instruction in Ladder View
·         If the TIM/CNT number is input as the first operand, the comment of a TIM/CNT contact is displayed.
·         If a NUMBER-type symbol name is input as the first operand, the comment of the symbol is displayed

UP_DOWN COUNTER:
















MAIN PROGRAM:

























SUBROUTINE:




















Friday, May 27, 2011

Automation Using PLC's


1. Inverter / AC Drive, it is a device used to control a motor bike production machines.

2. Dc Drive, it consists of an SCR (Silicon Controlled Rectifier) bridge, which converts the incoming three-phase or single AC volts to DC volts. During this conversion process the DC drives can then regulate speed, torque, voltage and current conditions of the DC motor.

3. Servo Drive, it can be used in CNC machining, factory automation, and robotics, among other uses. Their main advantages of DC or AC motors are the addition of the motor feedback. This feedback can be used to detect unwanted motion, or to ensure the accuracy of the commanded motion.

4. PLC Programmable Logic Controller as programmed control system using software to control automation system.

5. Switching power supply

Tuesday, May 3, 2011

ALLEN BRADLEY PLC


ALLEN BRADLEY

MODEL NO: MICROLOGIX 1200 SERIES C
INPUT: 14 & OUTPUT: 10
COMMUNICATION PROTOCOL: RS 232

TO OPEN THE SOFTWARE


Then select CPU model 

 FILE – NEW – SELECT  (MICROLOGIX 1200 SERIESC)

Hardware configuration:

                               

DIGITAL INPUT/DIGITAL OUTPUT (14/10):

INPUT:        I: 0/0    to   I: 0/13

OUTPUT:   O: 0/0   to   O: 0/9

INTEGER:  N7:0     N7:255

FLOAT:       F8:0    F8:255

BINARY:    B3:0/0        B3:0/15
                        .
                        .
                        .
                        .
                     B3:255/0    B3:255/15

CONTROL REGISTER: R6:0      R6:255

JUMP:          Q2:0   Q2:99

SUB ROUTINE: U:3     U:99

STRING:      ST9:0    ST9:255

ANALOG (2/2)

INPUT:         I:1.0 AND I:1.1
OUTPUT:     O:1.0 AND O:1.1

USER:
      NO CONTACT
      NC CONTACT
      LOAD
      LATCH COIL
      UN LATCH COIL







BIT:
1.ONE SHOT
2.ONE SHOT RISING
3.ONE SHOT FALLING
                                                                       
1.ONE SHOT:

It produces it pulse during off state to on state. It does not have output bit  
 
ONE SHOT RISING:
                                                 
It produces its pulse during of state to on state.

ONE SHOT FALLING:
    
It produces its output pulse during on state to off state   


Timer and Counter Instructions

If You Want to:                        Use This Instruction:
Delay turning on an output                         TON
Delay turning off an output                         TOF
Time an event retentively                            RTO
Count up                                                   CTU
Count down                                              CTD
Reset the accumulated value
and status bits of a timer or
counter.(Not used with
 TOF timers.)                                             RES       

    
COMPARE INSTRUCTION:


If You Want to                                      Use This Instruction

Test whether two values are equal (=)                                                 EQU
Test whether one value is not equal
 to a second value (><)                                                                        NEQ
Test whether one value is less than
 a second value (<)                                                                               LES
Test whether one value is less than
 or equal to a second value (<=)                                                           LEQ
Test whether one value is greater
 than a second value (>)                                                                       GRT
Test whether one value is greater
 than or equal to a second value (=>)                                                   GEQ
Test portions of two values to see
whether they are equal                                                                          MEQ
Test whether one value is within the
 limit range of two other values                                                              LIM       

 COMPUTE / MATH:

If You Want to                                                               Use This Instruction

Add two values                                                                         ADD
Subtract two values                                                                   SUB
Multiply one value by another                                                    MUL
Divide one value by another                                                       DIV
Change the sign of the source
 value and place it in thedestination                                             NEG

If You Want to                                                             Use This Instruction

Set all bits of a word to zero                                                       CLR
Convert an integer value to BCD                                                TOD
Convert a BCD value to an integer
 value                                                                                         FRD  


SQUARE ROOT (SQR):

Find the square root of a value        

GRAY CODED DECIMAL(GCD):
This output instruction converts the Gray code Source to integer and places it in the Destination. On a True rung, this instruction sets the value of the Destination to the integer value corresponding to the Gray code Source. If the Gray code input is negative (high bit set), the destination is set to 32767 and the overflow flag is set. The GCD instruction only operates on Word operands.      

 MOVE / LOGICAL INSTRUCTION:

If You Want to                                                                   Use This Instruction

Move the source value to the destination                                           MOV
Move data from a source location to a
selected portion of the destination                                                     MVM
Perform an AND operation                                                              AND
Perform an inclusive OR operation                                                   OR
Perform an Exclusive Or operation                                                   XOR
Perform a NOT operation                                                                NOT         

  MOVE:
When rung conditions preceding this instruction are true, the MOV instruction moves a copy of the source to the destination each scan. The original value remains intact and unchanged in its source location.

MASKED MOVE:
When rung conditions are true, the MVM instruction moves data from a source location to a destination, and allows portions of the destination data to be masked by a separate word. Data at the source address passes through the mask to the destination address. As long as the rung remains true, the instruction moves the same data each scan.

CLEAR:
When rung conditions are true, this output instruction sets all the bits in a word to zero. The destination must be a word address.

AND: When rung conditions are true, sources A and B of this output instruction are ANDed bit by bit and stored in the destination.

PROGRAM CONTROL:

If You Want to                                                                          Use This Instruction

Jump forward/backward to a
corresponding label instruction                                                          JMP, LBL
Jump to a designated subroutine and return                                     JSR, SBR, RET
Enable or inhibit a master control zone
 in your ladder program                                                                       MCR
Truncate program scan                                                                          TND

JUMP:
When the rung condition for this output instruction is true, the processor jumps forward or backward to the corresponding label instruction (LBL) and resumes program execution at the label. More than one JMP instruction can jump to the same label. Jumping forward to a label saves program scan time by omitting a program segment until needed. Jumping backward lets the controller execute program segments repeatedly.

JUMP TO SUBROUTINE:
When rung conditions are true for this output instruction, it causes the processor to jump to the targeted subroutine file. You can only jump to the first instruction in a subroutine. Each subroutine must have a unique file number (decimal, 3-255).   

  SUBROUTINE PAGE:

TO CREATE THE NEW SUBROUTINE PAGE:

PROGRAM FILES – RIGHT CLICK NEW


 TEMPORARILY END (TND):
Use this instruction to progressively debug a program, or conditionally omit the balance of your current program file or subroutines.

MASTER CONTROL RESET (MCR):
An input instruction is programmed on the rung of the first MCR to control rung logic continuity. When the rung goes "false" all non-retentive outputs within the controlled zone are disabled. When the rung goes "true" all rungs are scanned according to their normal rung conditions (disregarding the zone control instruction).


ADVANCED MATH INSTRUCTION:

If You Want to:                                            Use This Instruction:

Swap the low and high bytes
of a specified number of words                               SWP
Scale a value to a range determined
by creating a linear relationship                               SCP
Calculate the absolute value of a number                 ABS
Decoder functions                                                   DCD
Encoder function                                                     ENC


DECODER(DCD):

When rung conditions are true, the DCD instruction decodes a 4-bit value (0-16) in the source word and turns on a bit in the destination word that corresponds to the decoded value. For example, if bits 0-3 of a source word are 0110, then bit 6 in the destination word is set. The table below provides full details.

ENCODER (ENC):

This output instruction searches the source from the lowest to the highest bit and looks for the first set bit. The corresponding bit position is written to the destination as an integer.

SCALE WITH PARAMETER(SCL):

This output instruction consists of six parameters. Parameters may be integer, long, floating point (Floating point is only supported in the SLC 5/03, 5/04, and 5/05; not in the MicroLogix 1200 and 1500 processors.), or immediate data values or addresses containing values. The Input value is scaled to a range determined by creating a linear relationship between input min and max values and scaled min and max values. The scaled result is returned to the address indicated by the output parameter.

SWAP (SWP):
Use the swap instruction to swap the low and high bytes of a specified number of words in a bit, integer, ASCII, or string file. The instruction consists of two parameters, a source and a length.

ABSOLUTE VALUE (ABS):

This output instruction consists of two parameters, a source and a destination. When enabled it calculates the absolute value of the source and places the result in the destination.
Source can be a word address, an integer constant, floating point data element, or floating point constant.